New Energy Vehicle FPC-Flex PCB Prototyping uye Manufacturing-Case Study Analysis

Ziva kuti Capel's advanced FPC-Flex PCB kugadzira tekinoroji inosangana sei nedambudziko rekugadzira2-layer Flex PCBs yemotokari itsva simbabhatiri kudzivirira redunhu mabhodhi. Dive mukati mehunyanzvi hwehunyanzvi uye indasitiri mhedzisiro yeichi chiitiko chakabudirira chidzidzo.

Introduce

Motokari itsva dzemagetsi dzakaita sedzimotokari dzemagetsi nedzimotokari dzakasanganiswa dziri pamberi pekufambisa kune zvakatipoteredza. Nekufambira mberi kwetekinoroji, mota nyowani dzesimba dzine kuwedzera kudiwa kwepamusoro-kuita, yakavimbika, uye inoshanda zvemagetsi zvikamu. Flexible PCBs (maseketi akadhindwa anochinjika) anoita basa rakakosha mumotokari idzi, kunyanya mumashandisirwo akadai semabhodhi ekudzivirira bhatiri. Muchikamu chino, tichatarisa zvakadzama kuti Capel's proverified FPC process tekinoroji uye mhinduro nyowani dzinogadzirisa sei indasitiri-chaiyo matambudziko anotarisana nevatengi mumotokari.itsva simba mota 2-layer inochinjika PCB kugadzira.

Matambudziko emutengi

Mutengi, mugadziri anotungamira muindasitiri yemotokari yemagetsi, akatarisana nematambudziko akakura paakagadzira 2-layer inochinjika PCB yemabhodhi ekudzivirira bhatiri. Zvinodiwa chaizvo zvePB inoshanduka zvinosanganisira:

Zvishandiso: Flexible PCBs dzinoda kugadzirwa uchishandisa polyimide (PI) se substrate uye mhangura inoteedzera uye inonamira seye bonding layer.
Upamhi hwemutsara uye kupatsanurwa kwemutsara: Upamhi hwemutsara uye kupatsanurwa kwemutsara kunoda kuve kwakarurama kusvika pa 0.2mm/0.25mm kuti ive nechokwadi chekuvimbika uye kushanda kwedunhu.
Ukobvu hweplate: Ukobvu hweplate hunotsanangurwa se 0.25mm +/- 0.03mm, zvinoda kuteedzera kwakasimba nekushivirira kwedimensional.
Minimum Hole: Iyo PCB inoda hushoma gomba saizi ye 0.1 mm kuti iwane zvinodikanwa.
Kurapa Kwepamusoro: Electroless Nickel Immersion Goridhe (ENIG) kurapwa kwepamusoro kunotemerwa nekuda kwekuita kwayo kwakanakisa uye kusagadzikana kwekuora.
Kushivirira: Vatengi vanoda kushivirira kwakasimba kwe ± 0.1mm kuti vawane chaiyo uye chaiyo bhodhi zviyero.

Capel mhinduro uye kugona kwehunyanzvi

Chikwata cheCapel chine ruzivo chemainjiniya eFPC anonyatso ongorora zvinodiwa nevatengi uye kugadzira mhinduro nyowani dzekusangana nekupfuura zvinodiwa zveprojekiti. Heano maitiro eCapel tekinoroji kugona uye hunyanzvi hunoratidza kubudirira kwayo mukusangana nematambudziko evatengi:

Advanced Materials Sarudzo uye Kutenga: ruzivo rwakadzama rweCapel rwezvivakwa uye maitiro ekuita epolyimide, mhangura uye anonamatira zvinhu zvinogonesa kungwarira kusarudzwa uye kutenga. Zvigadzirwa zvemhando yepamusoro zvinosarudzwa kuti ive nechokwadi chekuvimbika, kuchinjika uye kugadzikana kwekudziya kwePCB inoshanduka, iyo yakakosha kune mota nyowani magetsi ekushandisa.

Precision Manufacturing Matanho: Zvivako zveCapel zvekugadzira uye hunyanzvi muFPC prototyping uye magadzirirwo ekugadzira anogonesa kuitiswa chaiko kweakatsanangurwa mutsara upamhi, mitsara yemitsara, ukobvu hwebhodhi uye mashoma gomba saizi. Zvishandiso zveState-of-the-art uye matanho akasimba ekudzora emhando anoshandiswa kuwana inodiwa dimensional kurongeka uye kuenderana kune yega yega inoshanduka PCB.

Superior Surface Kurapa: Iko kushandiswa kweElectroless Nickel Immersion Gold (ENIG) kurapwa kwepamusoro kunoitwa nekunyatso hunyanzvi uye nekuteerana nezviyero zveindasitiri. Capel's surface treatment process inopa conductivity, solderability uye durability inodiwa kuti isangane nezvinodiwa zvemazuva ano emagetsi emotokari.

Tolerance Management uye Hunhu Hwaro: Kuzvipira kwaCapel kuchengetedza kushivirira kwakasimba kwe ± 0.1mm kunoratidzwa kuburikidza nehungwaru hwemhando yekuvimbisa. Yese nhanho yekugadzira inoongororwa zvine hungwaru kuti ive nechokwadi chekuti yakapedzwa 2-layer inochinjika PCB ine yakanakisa dimensional kurongeka uye kuvimbika, inosangana neyakaomesesa miyero yeitsva simba mota indasitiri.

Case Study Analysis: Mutengi Kubudirira uye Indasitiri Impact

Kudyidzana kwakabudirira kweCapel nevatengi kwakagadzira emhando yepamusoro 2-layer inochinjika PCB inodarika zvinotarisirwa neindasitiri. Kuita kwakasimba uye kurongeka kweakagadzirwa anochinjika maPCB akaita mupiro wakakura kumagetsi emagetsi ekudzivirira bhatiri redunhu mabhodhi, kuvandudza kuchengetedzeka uye kushanda zvakanaka kwemagetsi masisitimu emotokari.

Simba rehunyanzvi uye hutsva hwakaiswa muCapel's mature FPC process tekinoroji yaive yakakosha mukufambisa chirongwa ichi kune mhedzisiro yakanaka. Kugona kwaCapel kugara achiendesa zvigadziriso zvinoshanduka zvePCB mukati mekushivirira kwakasimba uye zvimwe zvinhu zvinodiwa zvinoratidza simba reCapel munzvimbo ino. Iko kukanganiswa kwekubatana uku kunowedzera kupfuura kwakananga kwevatengi kubudirira uye kunoratidza basa repamberi rekugadzira FPC mukusimudzira kusimudzira kweindasitiri yemotokari yemagetsi.

Kuzvipira kwaCapel kuenderera mberi nekuvandudza uye hunyanzvi muFPC prototyping uye kugadzira kwakaratidza kubatsira mukuzadzisa zvinogara zvichichinja zvinodiwa zvemotokari nyowani simba chikamu. Ichi chidzidzo chenyaya chinoratidza kuzvipira kwaCapel kupa yakavimbika, yepamusoro-inoshanda uye yakagadziridzwa mhinduro kusimudza bar yeinochinjika PCB kugadzirwa mumusika unokurumidza kukura wemotokari yemagetsi.

New Energy Vehicle PCB Manufacturing process

Mukupedzisa

Munzvimbo ine simba yemagetsi matsva emagetsi matekinoroji, basa reFPC-Flex PCB prototyping nekugadzira haigone kushoropodzwa. Zvidzidzo zveCapel zvekubudirira zvinoratidza hunyanzvi hwehunyanzvi uye hutsva hunosimbisa tekinoroji yayo yeFPC. Nekugadzirisa dambudziko chairo rekugadzira 2-layer flexible PCBs emagetsi matsva ekudzivirira bhatiri redunhu mabhodhi, Capel haingoratidzi kugona kwayo chete asiwo inobatsira mukufambisira mberi kwemagetsi emotokari.

Sezvo indasitiri inoenderera mberi nekushanduka, kubatana kusingaenzaniswi pakati peCapel nevatengi vayo kunoratidza kugona kwekucheka-kumucheto FPC mhinduro dzekutyaira hunyanzvi, kushanda nesimba uye kuchengeteka mumotokari nyowani dzesimba. Ongororo yenyaya inosimbisa kukosha kwakakosha kwehunyanzvi hwehunyanzvi, kugadzira kugadzira uye kuzvipira kusingazungunuke kune mhando munzvimbo inogara ichichinja yemagetsi emotokari. Iine mutengi-centric uzivi uye kutsvaga kugona, Capel inoenderera mberi nekuisa zviyero zvitsva zveFPC-Flex PCB kugadzira muindasitiri yemotokari yemagetsi.

Ichi chinyorwa chinopa ruzivo rwakakosha mukubatana kwemukati pakati peFPC-Flex PCB tekinoroji uye remangwana resimba remotokari, kuisa Capel semutungamiri mukupa zvigadziriso zvesimba chizvarwa chinotevera chekutakura zvine hushamwari.