Flexible akadhindwa edunhu mabhodhi (PCBs), anozivikanwawo se flex PCBs, ave kuwedzera mukurumbira mumakore achangopfuura nekuda kwekusiyana kwavo bend uye twist kugona.Aya mabhodhi edunhu anochinjika anochinja-chinja uye anowana zvikumbiro mumaindasitiri akati wandei, anosanganisira emotokari, zvemagetsi zvevatengi, hutano, uye kufonera.Paunenge uchiodha flex PCBs, zvakakosha kuti unzwisise zvinhu zvinokanganisa mitengo yavo kuitira kuti uwane mutengo-kubudirira uye kushanda nesimba.Muchinyorwa chino, isu tichaongorora zvinhu zvakakosha zvinopesvedzera flex PCB quotation, zvichiita kuti iwe uite sarudzo dzine ruzivo paunenge uchiisa maodha.Nekuwana ruzivo pane izvi zvinhu, unogona kukwirisa bhajeti rako uye kuona kuti PCB yako inoda zvinoenderana nezvako chaizvo zvaunoda uye indasitiri zviyero.
1.Design Complexity: Chimwe chezvinhu zvikuru zvinokanganisa flexible PCB quotation ndiyo dhizaini yakaoma.
Dhizaini yakaoma inoita basa rakakosha mukuona mutengo wekugadzira weflex PCBs.Madhizaini akaomesesa anowanzo sanganisira yakaoma dhizaini, mashandiro epamberi, uye zvakasarudzika zvinodiwa zvinoda hunyanzvi michina uye maitiro.Izvi zvekuwedzera zvinodiwa zvinowedzera nguva yekugadzira uye kushanda nesimba, zvichikonzera kukwira kwemitengo yekugadzira.
Chimwe chikamu chekuoma kwekugadzira ndiko kushandiswa kwezvikamu zvakanaka zvepitch.Fine-pitch components zvine mitsetse yakatetepa inotungamira, inoda kurongeka kwepamusoro mukugadzira maitiro.Izvi zvinoda michina yakasarudzika uye maitiro kuti ive nechokwadi chakanyatsokodzera.Iwo ekuwedzera matanho uye ekudzivirira anodiwa kune yakanaka-pitch zvikamu zvinowedzera kuoma kwekugadzira uye mutengo.
Diki bend radii chimwe chinhu chinokanganisa dhizaini yakaoma.Flexible akadhindwa edunhu mabhodhi anozivikanwa nekugona kwavo kukotama uye kumonyoroka, asi kana bend radii iri idiki zvakanyanya, izvi zvinogadzira zvipingaidzo pakugadzira maitiro.Kuwana diki bend radii kunoda kungwarira kusarudzwa kwezvinhu uye chaiyo yekukotama matekiniki kudzivirira kukuvara kwedunhu kana deformation.Izvi zvekuwedzera kufunga zvinowedzera kuoma kwekugadzira uye mutengo.
Mukuwedzera, yakaoma yedunhu routing chimwe chinhu chinokanganisa dhizaini yakaoma.Dhizaini dzepamberi dzinowanzoda kuomarara kwechiratidzo, kugovera magetsi, uye ndege dzepasi.Kuwana chaiyo nzira muflex PCBs kunogona kuve kwakaoma uye kungangoda mamwe matanho akadai seakasarudzika nzira dzekuisa mhangura kana kushandiswa kwemapofu uye kuvigwa vias.Izvi zvinowedzera zvinodiwa zvinowedzera kuoma kwekugadzira uye mutengo.
2.Kusarudzwa kwezvinhu: Chimwe chinhu chinokosha pakusarudza flexible PCB quotations ndiko kusarudzwa kwezvinhu.
Kusarudzwa kwezvinhu chinhu chakakosha kufunga pakuona mutengo wePCB inoshanduka.Akasiyana ma substrates anopa akasiyana mazinga ekuita uye mutengo kukanganisa.Kusarudzwa kwezvinhu zvinoenderana nezvinodiwa zvekushandisa.
Polyimide (PI) inozivikanwa nepamusoro-inoita zvivakwa, kusanganisira yakanakisa kugadzikana kwemafuta uye kuchinjika.Inogona kumira tembiricha yakakwira uye inokodzera maapplication ane tembiricha yepamusoro yekushandisa.Nekudaro, kuita kwepamusoro kwe polyimide kunouya nemutengo wepamusoro uchienzaniswa nezvimwe zvinhu.Izvi zvinokonzerwa nekunyanya kuoma uye kudhura kugadzirwa kwe polyimide mbishi zvinhu.
Polyester (PET) imwe yakajairika substrate yePB inoshanduka.Yakachipa pane polyimide uye ine yakanaka kuchinjika.Polyester-based flex PCBs inokodzera maapplication ane yakaderera tembiricha zvinodiwa.Zvisinei, kugadzikana kwekupisa kwepolyester hakuna kunaka seye polyimide, uye kushanda kwayo kwese kunogona kunge kwakaderera.Kune zvikumbiro zvinodhura zvine mamiriro ekushanda asingade, mapolyesters isarudzo inoshanda uye inodhura.
PEEK (polyetheretherketone) chinhu chepamusoro-chinoshanda chinoshandiswa zvakanyanya mukuda maapplication.Iyo ine yakanakisa mechanical uye thermal properties uye inokodzera kunyanyisa mamiriro.Nekudaro, PEEK inodhura zvakanyanya kupfuura polyimide uye polyester.Inowanzo kusarudzwa kune zvikumbiro uko kushanda kwepamusoro kunodiwa uye mutengo wepamusoro wezvinhu unogona kururamiswa.
Pamusoro peiyo substrate zvinhu, zvimwe zvinhu zvinoshandiswa mukugadzira maitiro, senge laminates, evhavha mafirimu uye anonamira zvinhu, zvinokanganisawo mutengo wakazara.Mutengo wezvinhu izvi zvekuwedzera unogona kusiyana zvichienderana nemhando yavo uye maitiro ekuita.Semuyenzaniso, emhando yepamusoro laminates ane akagadziridzwa zvivakwa zvemagetsi kana akasarudzika evhavha mafirimu ane kuchengetedzwa kwakawedzerwa kubva kune zvakatipoteredza zvinogona kuwedzera kumutengo wakazara wePCB inoshanduka.
3.Kuwanda uye dambanemazwi:Kuwanda kwePCB inoshanduka inodiwa inoita basa rakakosha pakusarudza quotation.
Huwandu hunodiwa chinhu chikuru kana mitengo inochinja PCBs.Vagadziri vanowanzo dzidzira quantity-based pricing, zvinoreva kuti kana huwandu hwacho hwakakwira, hunodzikira mutengo weyuniti.Izvi zvinodaro nekuti maodha akakura anobvumira hupfumi huri nani hwechiyero uye nekudaro kudzikisa mitengo yekugadzira
Imwe nzira yekukwirisa mashandisirwo ezvekushandisa uye kugadzira kugona ndeye panelization.Panelization inosanganisira kubatanidza akawanda maPCB madiki kuita mapaneru makuru.Nekuronga zvine hungwaru madhizaini pamapanera, vagadziri vanogona kuderedza marara uye kuwedzera chibereko panguva yekugadzira.
Panelization ine zvakawanda zvinobatsira.Kutanga, inoderedza marara emidziyo nekushandisa zvakanyanya kunaka kwenzvimbo inowanikwa pane pane.Panzvimbo pekugadzira maPCB akaparadzana ane miganhu yavo uye nzvimbo, vagadziri vanogona kuisa akawanda magadzirirwo pane imwechete pani, vachiita zvakanyanya yenzvimbo isina kushandiswa pakati.Izvi zvinoguma nekukosha kwekuchengetedza zvinhu uye kuderedzwa kwemutengo.
Mukuwedzera, panelization inorerutsa maitiro ekugadzira.Inogonesa yakawedzera otomatiki uye inoshanda maitiro ekugadzira sezvo akawanda maPCB anogona kugadziriswa panguva imwe chete.Izvi zvinowedzera kugadzirwa uye zvinoderedza nguva yekugadzira, zvichikonzera kupfupika kwekutungamira uye kuderera kwemitengo.Kushanda kwepanelization kunoda kunyatsoronga uye kufunga nezvezvinhu zvakaita sePCB saizi, dhizaini zvinodiwa, uye kugona kugadzira.Vagadziri vanogona kushandisa akasarudzika maturusi esoftware kubatsira mukuita kwepanelilization, kuve nechokwadi kurongeka kwakaringana uye kushandiswa kwakanaka kwezvinhu.
Uyezve, dhizaini yepaneru iri nyore kubata uye kutakura.Mushure mekuita kwekugadzira kwapera, mapaneru anogona kupatsanurwa kuita maPCB ega.Izvi zvinorerutsa kurongedza uye kuderedza njodzi yekukuvadzwa panguva yekutumira, iyo inozopedzisira yachengetedza mari.
4.Surface Finish uye Copper Weight:Kupera kwepamusoro uye huremu hwemhangura ndizvo zvakakosha muinochinjika PCB yekugadzira maitiro.
Kupedzisa kwepamusoro chinhu chakakosha chePCB kugadzira sezvo ichikanganisa zvakananga kutengesa uye kusimba kwebhodhi.Kurapa kwepamusoro kunoumba chidziviriro chekudzivirira pamusoro pematanho emhangura akafumurwa, kudzivirira oxidation uye kuve nechokwadi chekuvimbika solder majoini.Kurapa kwepamusoro kwakasiyana kune mutengo uye mabhenefiti akasiyana.
Kupedzwa kwakajairwa iHASL (Hot Air Solder Leveling), iyo inosanganisira kuisa dhizaini yesolder kumatehwe emhangura uyezve kushandisa mweya unopisa kuaisa.HASL inodhura-inoshanda uye inopa yakanaka solderability, asi inogona kunge isingakodzeri-yakatsetseka kana kuti yakanaka-pitch zvikamu nekuda kwekusaenzana kwainoburitsa.
ENIG (Electroless Nickel Immersion Gold) imwe nzira inoshandiswa zvakanyanya pamusoro pekurapa.Zvinosanganisira kuisa chidimbu chitete chenickel pamusoro pematehwe emhangura, chichiteverwa nedhiri regoridhe.ENIG yakanakisa solderability, flat surface, uye corrosion resistance inoita kuti ive yakakodzera kune yakanaka-pitch zvikamu uye yakakwirira-density dhizaini.Nekudaro, ENIG ine mutengo wakakwira zvichienzaniswa nemamwe marapirwo epamusoro.
OSP (Organic Solderability Preservative) mushonga wepamusoro unosanganisira kuiswa kwechikamu chitete chezvinhu zvakasimirirwa kuchengetedza mhangura.OSP inopa yakanaka solderability, planarity uye mutengo-kushanda.Nekudaro, haina kusimba senge mamwe mapedzi uye angangoda kubata nekungwarira panguva yekuungana.
Huremu (mumaounces) yemhangura muPCB inotaridza mafambisirwo uye kuita kwebhodhi.Makobvu akaturikidzana emhangura anopa kushomeka kwakaderera uye anogona kubata akakwira mafungu, achiaita akakodzera kushandiswa kwemagetsi.Nekudaro, akakora emhangura akaturikidzana anoda zvimwe zvinhu uye akaomesesa ekugadzira matekiniki, nekudaro achiwedzera mutengo wakazara wePCB.Kusiyana neizvi, mitsetse yemhangura yakatetepa yakakodzera kune-yakaderera-simba maapplication kana maapplication uko kunenge kuripo.Vanoda zvinhu zvishoma uye zvinodhura-zvinobudirira.Kusarudzwa kwehuremu hwemhangura kunoenderana nezvinodiwa chaizvo zvePCB dhizaini uye basa rayo rinotarisirwa.
5.Manufacturing Technologyuye Mold:Maitiro ekugadzira uye maturusi anoshandiswa kugadzira anochinjika maPCB anokanganisawo mitengo.
Tekinoroji yekugadzira inoita basa rakakosha mukugadzira maPCB anochinjika uye ine simba guru pamitengo.Tekinoroji dzepamberi, senge laser drilling uye sequential kuvaka-up (SBU), inogona kugadzira yakaoma uye chaiyo dhizaini, asi nzira idzi dzinowanzo kuuya nemitengo yakakwira yekugadzira.Laser drilling anogona kuumba yakanaka vias uye makomba maduku, zvichiita mukuru-density masekete mu anochinjika PCBs.Nekudaro, kushandiswa kwelaser tekinoroji uye kurongeka kunodiwa pakuita kunowedzera mitengo yekugadzira.
Sequential kuvaka (SBU) imwe yemhando yepamusoro yekugadzira nzira inosanganisira kuisa pamwechete akawanda flex maseketi kugadzira mamwe madhizaini akaomarara.Iyi tekinoroji inowedzera dhizaini kuchinjika uye inogonesa kubatanidzwa kweakasiyana mabasa mune imwechete inoshanduka PCB.Nekudaro, kuwedzera kuoma mukuita kwekugadzira kunowedzera mitengo yekugadzira.
Pamusoro pemaitiro ekugadzira, iwo chaiwo maitiro anobatanidzwa mukugadzira anochinjika maPCB anogona zvakare kukanganisa mitengo.Maitiro akadai sekuisa, etching, uye lamination matanho akakosha mukugadzira inoshanda zvizere uye yakavimbika inochinjika PCB.Hunhu hwemagadzirirwo aya, kusanganisira zvinhu zvakashandiswa uye mwero weiyo chaiyo inodiwa, inokanganisa mutengo wese
Otomatiki uye maturusi ekuvandudza anobatsira kuwedzera kubereka uye kugona mukuita kwekugadzira.Michina yemagetsi, marobhoti, uye macomputer-anobatsira kugadzira (CAM) masisitimu anogona kurerutsa kugadzirwa, kuderedza kukanganisa kwevanhu, uye kukurumidze maitiro ekugadzira.Nekudaro, kuita otomatiki yakadai kunogona kuunza imwe mari, kusanganisira kudyara kwekutanga mumidziyo uye kudzidziswa kwevashandi.
Pamusoro pezvo, kushandiswa kwezvishandiso zvehunyanzvi uye matekinoroji, akadai seyepamusoro PCB dhizaini software nemidziyo yekuongorora, inogona kubatsira kukwidza mitengo.Zvishandiso izvi zvinowanzoda hunyanzvi hunyanzvi, kugadzirisa uye kugadzirisa, izvo zvinowedzera kumutengo wakazara.Vagadziri vanofanirwa kunyatso tarisisa chiyero pakati pekugadzira matekinoroji, maitiro, otomatiki uye maturusi ekuvandudza kuwana mutengo uye chiyero chemhando inodiwa pakugadzirwa kwePCB inoshanduka.Nekuongorora izvo chaizvo zvinodikanwa zvepurojekiti uye kushanda nevatengi, vagadziri vanogona kuona yakanyanya kufanira matekinoroji uye maitiro uku vachideredza mutengo uye nekuona yakanakisa mhedzisiro yekugadzira.
6.Nguva yekutumira uye kutumira:Iyo inodiwa yekutungamira nguva chinhu chakakosha chinokanganisa kuchinjika PCB quotation.
Kana zvasvika kune inoshanduka PCB yekutungamira nguva, nguva yekutungamira inoita basa rakakosha.Nguva yekutungamira inguva inotora kuti mugadziri apedze kugadzirwa uye ave akagadzirira odha yekutumira.Nguva dzekutungamira dzinokanganiswa nezvinhu zvakati wandei, zvinosanganisira kuoma kwedhizaini, huwandu hwePCBs dzakarairwa, uye basa razvino remugadziri.
Rush maodha kana masheji akaomesesa anowanzoda kuti vagadziri vakoshese kugadzira uye kugovera zvimwe zviwanikwa kuti zvisangane nenguva yakatarwa.Mumamiriro ezvinhu akadaro, kugadzirwa kungada kukurumidzirwa, izvo zvingakonzera kukwira kwemitengo.Vagadziri vanogona kubhadharisa mari yekuchimbidza kana kuita maitiro akasarudzika ekuona kuti maPCB anochinjika anogadzirwa uye anounzwa mukati menguva yakatarwa.
Mari yekutumira inokanganisawo mutengo wakazara weiyo flex PCB.Mari yekutumira inotarwa nezvikonzero zvakawanda.Kutanga, nzvimbo yekuendesa inoita basa rinokosha mumutengo wekutumira.Kuendesa kunzvimbo dziri kure kana kure kungasanganisira mitengo yakakwira nekuda kwekukwira kwemitengo yekutumira.Mukuwedzera, kukurumidza kwekutumira kuchakanganisawo mari yekutumira.Kana mutengi achida kutumirwa kwekutaura kana kwehusiku humwe, mari yekutumira inokwira kana ichienzaniswa neyakajairwa nzira dzekutumira.
Kukosha kweOdha kunokanganisawo mari yekutumira.Vamwe vagadziri vanogona kupa mahara kana kuderedzwa kutumira pamaodha akakura sechikurudziro kune vatengi kuisa maodha akawanda.Kune rimwe divi, kune maodha madiki, miripo yekutumira inogona kunge yakakwira kuti ivhare mari inosanganisirwa mukurongedza uye kubata.
Kuti ive nechokwadi chekutumira kwakanaka uye kuderedza mitengo, vagadziri vanogona kushanda pamwe chete nevanopa logistics kuti vaone iyo inodhura-inoshanda nzira yekutumira.Izvi zvinogona kusanganisira kusarudza mutakuri wekutakura akakodzera, kutaurirana mitengo yakanaka yekutumira, uye kugadzirisa kurongedza kudzikisa huremu nehukuru.
Kupedzisa,pane zvinhu zvakawanda zvinokanganisa kutaurwa kwePCB inoshanduka.Vatengi vane kunzwisisa kwakajeka kwezvinhu izvi vanogona kuita sarudzo dzine ruzivo uye kukwidziridza maitiro avo ekugadzira.Dhizaini yakaoma, kusarudzwa kwezvinhu uye huwandu ndizvo zvinhu zvakakosha zvinokanganisa mutengo wePCB inoshanduka.Iyo yakanyanya kuoma dhizaini, inodhura zvakanyanya.Sarudzo dzezvinhu, sekusarudza yemhando yepamusoro substrate kana kupedzisa kwepamusoro, inogona kukanganisa mutengo.Zvakare, kuodha zvihombe zvinowanzokonzera kudzikisirwa kwakawanda.Zvimwe zvinhu, zvakaita sepaneling, huremu hwemhangura, matekiniki ekugadzira uye zvishandiso, zvinoitawo basa mukuona mutengo.Paneling inobvumira kushandiswa zvakanaka kwezvinhu uye kuderedza mari.Huremu hwemhangura hunokanganisa huwandu hwemhangura inoshandiswa, iyo inokanganisa mutengo uye kushanda kweiyo flex PCB.Maitiro ekugadzira uye maturusi, sekushandisa tekinoroji yepamusoro kana hunyanzvi hwekushandisa, zvinogona kukanganisa mitengo.Pakupedzisira, nguva yekufambisa uye kutumira zvinhu zvakakosha kufunga.Mari yekuwedzera inogona kunyorera yekumhanyisa maodha kana kukurumidza kugadzira, uye mutengo wekutumira unoenderana nezvinhu zvakaita senzvimbo, kukurumidza, uye kukosha kweodha.Nekunyatsoongorora zvinhu izvi uye kushanda neane ruzivo uye akavimbika PCB mugadziri, makambani anogona kugadzirisa inodhura-inoshanda uye yepamusoro-soro inochinjika PCB inosangana nezvavanoda chaizvo.Shenzhen Capel Technology Co., Ltd. yanga ichigadzira anochinjika akadhindwa edunhu mabhodhi (PCBs) kubvira 2009.Parizvino, isu tinokwanisa kupa tsika 1-30 layer inochinjika yakadhindwa edunhu mabhodhi.Yedu HDI (High Density Interconnect) inoshanduka PCB yekugadzira tekinoroji yakakura kwazvo.Kwemakore gumi nemashanu apfuura, takaramba tichigadzira tekinoroji uye takaunganidza ruzivo rwakapfuma mukugadzirisa matambudziko ane chekuita neprojekiti kune vatengi.
Nguva yekutumira: Aug-31-2023
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