Rigid-Flex PCB Fabrication Service
Capel's 15-year Rigid flexible printed circuit board tekinoroji timu
-kupa ruzivo rwakakosha uye kutungamira kune vatengi vedu;
-kunzwisisa kwakadzama kweiyo tekinoroji maficha eiyo rigid-flex yedunhu bhodhi tekinoroji inovagonesa kupa mhinduro dzakagadzirirwa kune wega wega zvinodiwa nemutengi.
-kusanganisa tekinoroji yekucheka-kumucheto uye misimboti yekugadzira muzvigadzirwa zvavo, inovimbisa vatengi veCapel vanogamuchira mamiriro-e-iyo-iyo-yakaomesesa-flex edunhu mabhodhi anosangana kana kudarika indasitiri zviyero.
Rigid-Flex PCBs yekugadzira kugona inogona kusvika kupfuura 70000sqm pamwedzi
- maneja maodha akakwira-vhoriyamu uye usangane neyakaomeswa kugadzirwa masheti. Kunyangwe iwe uchida huwandu diki kana hukuru, tinogona kuzadzisa zvaunoda odha nekukasira uye nemazvo.
Tsigira customized 2-32 layer yakakwirira-chaiyo rigid flexible pcb redunhu bhodhi
-advanced tekinoroji, zvishandiso, uye maitiro ekuona kwakaringana uye kwakavimbika kugadzirwa. Kutarisisa kwedu kune zvakadzama, kuomarara kwemhando yekudzora matanho, uye yakazara kuyedzwa kunotibatsira kuendesa emhando yepamusoro akaomesesa anochinjika maPCB anosangana neakanyanya indasitiri zviyero.
Mamiriro ekushandisa eRigid-Flex PCB Circuit Boards
Ipa mhinduro dzakavimbika mukugadzira akaomesesa-flex edunhu mabhodhi evatengi mumidziyo inopfekeka, midziyo yekurapa, aerospace nekudzivirira masisitimu, masisitimu emotokari, zvemagetsi zvevatengi, maindasitiri otomatiki, uye kufonera.
-Customized rigid flexible PCBs inosangana nezvavanoda;
-Zvichienderana nezvido zvako zveindasitiri, tinokwanisa kupa mabhodhi edunhu akaomeswa anochinjika ane hunyanzvi hwakadai seyepamusoro-tembiricha inodzivirira zvinhu zvemotokari uye aerospace application, pamwe chete nemishonga-giredhi zvekushandisa zvekurapa mudziyo zvikumbiro. Isu tinoramba zvakare tichigadziridzwa neazvino akaomesesa-flex PCB ekugadzira matekinoroji kuti asangane nezviri kubuda zvinodiwa zvemaindasitiri aya.
Rigid Flexible PCB Fabrication process
1. Kucheka:Kucheka kweakaoma bhodhi base zvinhu: Cheka nzvimbo yakakura yemhangura-yakapfeka bhodhi muhukuru hunodiwa nedhizaini.
2. Kucheka flexible board base material:Cheka iyo yekutanga roll material (base material, pure glue, covering film, PI reinforcement, etc.) muhukuru hunodiwa neinjiniya dhizaini.
3. Kuchera:Dhobora nemaburi ekubatanidza dunhu.
4. Gomba dema:Shandisa potion kuita kuti toner inonamatira kumadziro egomba, iyo inobata basa rakanaka mukubatana uye kufambisa.
5. Copper plating:Rongedza chidimbu chendarira mugomba kuti uwane conduction.
6. Alignment exposure:Gadzirisa firimu (negative) pasi pegomba rinoenderana nenzvimbo iyo firimu rakaoma rakanamirwa kuti ive nechokwadi chekuti firimu pateni rinogona kunyatsopindirana nepamusoro pebhodhi. Iyo firimu muenzaniso inotamirwa kune yakaoma firimu pamusoro pebhodhi pamusoro kuburikidza nemusimboti wekufungidzira kwechiedza.
7. Budiriro:Shandisa potassium carbonate kana sodium carbonate kuti ugadzire firimu yakaoma munzvimbo dzisina kuvharwa dzepaiti yedunhu, uchisiya mufananidzo wakaoma wefirimu munzvimbo yakazaruka.
8. Etching:Mushure mekugadzirwa kwedunhu, nzvimbo yakafumurwa yemhangura inodzingirwa nemhinduro yekumisa, ichisiya iyo pateni yakafukidzwa nefirimu rakaoma.
flex pcb musangano
9. AOI:Automatic optical inspection. Kuburikidza nemusimboti wekutarisa kwemaziso, chifananidzo chinoendeswa kune midziyo yekugadzirisa, uye kana ichienzaniswa neyakaiswa data, yakavhurika uye mapfupi edunhu matambudziko emutsara anoonekwa.
10. Lamination:Ivhara yemhangura foil wedunhu nepamusoro inodzivirira firimu kudzivirira redunhu oxidation kana pfupi dunhu, uye panguva imwe chete kushanda sekudzivirira uye kukotamisa chigadzirwa.
11. Laminating CV:Dzvanya iyo pre-laminated yekuvhara firimu uye yakasimbiswa ndiro mune yakazara kuburikidza nekushisa kwepamusoro uye kudzvanywa kwepamusoro.
12. Chibhakera:Shandisa mold uye simba remuchina punch kubaya ndiro yebasa muhukuru hwekutumira hunoenderana nezvinodiwa nemutengi wekugadzira.
13. Lamination(superposition of rigid-flex pcb boards)
14. Kudzvanya:Mumamiriro ezvinhu evacuum, chigadzirwa chinopisa zvishoma nezvishoma, uye bhodhi rakapfava uye bhodhi rakaoma zvinomanikidzwa pamwe chete kuburikidza nekupisa kupisa.
15. Kuchera kwechipiri:Dhobora iyo via buri inobatanidza bhodhi rakapfava uye bhodhi rakaoma.
16. Kucheneswa kweplasma:Shandisa plasma kuti uwane mhedzisiro iyo yakajairwa nzira dzekuchenesa haigone kuwana.
17. Mhangura yakanyudzwa (hard board):Danda remhangura rinoputirwa mugomba kuti riwane conduction.
18. Copper plating (hard board):Shandisa electroplating kukora mukobvu wegomba copper uye pamusoro pemhangura.
19. Denderedzwa (firimu rakaoma):Namira chidimbu chephotosensitive zvinhu pamusoro pendiro yemhangura-yakapfatwa kuti ishande sefirimu rekufambisa patani. Etching AOI wiring: Kubvisa nzvimbo yese yemhangura kunze kwepateni yedunhu, uchiburitsa patani inodiwa.
20. Solder mask (sikirini yesilika):Fukidza mitsetse yese uye nzvimbo dzemhangura kudzivirira mitsetse uye insulate.
21. Solder mask (kuratidzwa):Iyo inki inopinda mu photopolymerization, uye ingi iri munzvimbo yekudhinda yekrini inoramba iri pamusoro pebhodhi uye inosimbisa.
22. Laser kufukura:Shandisa laser yekucheka muchina kuita chaiyo dhigirii yekucheka laser pachinzvimbo cheiyo yakaomesesa-flex junction mitsetse, bvisa iyo inochinjika bhodhi chikamu, uye kufumura iyo yakapfava bhodhi chikamu.
23. Gungano:Namira simbi mashizha kana zvinosimbisa panzvimbo dzinoenderana dzebhodhi repamusoro kuti ribatane uye kuwedzera kuoma kwezvikamu zvakakosha zveFPC.
Rigid inoshanduka pcb musangano
24. Muedzo:Shandisa probes kuti uedze kana paine akavhurika / mapfupi edunhu akakanganisika kuti uone kushanda kwechigadzirwa.
25. Mavara:Dhinda zviratidzo zvekumaka pabhodhi kuti ufambise kuungana uye kuzivikanwa kwezvinotevera zvigadzirwa.
26. Gong ndiro:Shandisa CNC muchina maturusi kuburitsa iyo inodiwa chimiro zvinoenderana nezvinodiwa nevatengi.
27. FQC:Zvigadzirwa zvakapedzwa zvichaongororwa zvizere kuti zvionekwe zvinoenderana nezvinodiwa nevatengi, uye zvigadzirwa zvisina kukwana zvichasarudzwa kuti zvive nechokwadi chemhando yechigadzirwa.
28. Packaging:Mabhodhi akapfuura kuongororwa kwakazara achaiswa maererano nezvinodiwa nevatengi uye kutumirwa kudura.
Turkey Rigid Flexible PCB Gungano
Ipa hunyanzvi uye rubatsiro panguva yekugadzira chikamu, kubatsira vatengi kukwenenzvera magadzirirwo avo
yekushanda, kuvimbika, uye mari-inoshanda;
Kukwanisa kuburitsa zvidiki zvidiki-zvakaoma-flex PCB prototypes panguva yakakodzera, zvichibvumira vatengi kuti vaongorore uye vasimbise magadzirirwo avo vasati vaenderera mberi nekugadzirwa kwehuwandu;
Chengetedza magwaro akadzama mukati mekuita kwegungano, kusanganisira mabhiri emidziyo (BOMs), mirayiridzo yegungano, uye marekodhi ebvunzo;
Pa-nguva yekutumira (Capel ine hurongwa hwekugadzira hunobudirira, hunobudirira hwekugadzirisa zviwanikwa, uye kuwirirana kwepedyo nevatengi mukati mekugadzira maitiro.);
Gadzirisa chero zvinonetsa kana nyaya dzinogona kumuka mushure mekutumira uye kupa nekukurumidza rubatsiro rwehunyanzvi kana masevhisi ewaranti kana zvichidikanwa.
Rigid Flexible PCB Fabrication Advantages
Yakazara otomatiki uye yakakwirira-chaiyo kugadzira michina
-kuderedza zvikanganiso zvevanhu, kuvandudza kushanda zvakanaka, uye kuwedzera hutano hwese hwemabhodhi edu akaoma akadhindwa edunhu.
Capel ine yayo R&D base, fekitori yekugadzira, uye chigamba fekitori yeakaomesesa-flex edunhu mabhodhi
-kuenderera mberi nekutsvagisa nekusimudzira kugadzira zvigadziriso zvitsva uye kuvandudza mashandiro evatengi vedu zvigadzirwa.
-Capel ine hutongi hwakazara pamusoro pekugadzirisa kwekugadzira, kuve nechokwadi chekutonga kwehutano uye kugadzirwa kwakanaka, ine nguva shoma yekufambisa uye kukurumidza kuendesa.
-Capel inogona kubata kugadzirisa uye kugadziridzwa kune yakaoma-flex dhiketi mabhodhi avanoburitsa, inopa mushure mekutengesa-rutsigiro uye inovimbisa kugutsikana kwevatengi.
Inoenderera mberi innovation yeakanakisa uye yepamusoro process tekinoroji
-Isu tinokoshesa hunyanzvi uye kuvandudza nguva dzose mune yedu yakaomesesa inoshanduka PCB yekugadzira maitiro, inoramba ichiongorora uye kutora tekinoroji nyowani uye yepamusoro, inokupa iwe mhinduro dzekucheka uye kuona kuti yako yakasimba inochinjika PCBs mabhodhi anosangana neazvino hunyanzvi zviyero.
-Optimize maitiro ekugadzira kuti uvandudze kushanda zvakanaka uye kuderedza mitengo, kuderedza kutambisa zvinhu, kupfupisa nguva dzekutungamira, uye kupa mhinduro dzinodhura kune vatengi vedu.
Rigid Flexible PCB Kugadzira Kugona
| Category | Process Kugona | Category | Process Kugona |
| Mhando yekugadzira | Single layer FPC flex PCB Kaviri akaturikidzana FPC flec PCB Multilayer FPC Aluminium PCB Rigid-Flex PCB | Layer Number | 1-30 akaturikidzana FPC Flexible PCB 2-32 akaturikidzana Rigid-FlexPCB 1-60 akaturikidzana Rigid PCB HDI Mabhodhi |
| Max Kugadzira Size | Single layer FPC 4000mm Doublelayers FPC 1200mm Multi-layers FPC 750mm Rigid-Flex PCB 750mm | Insulating Layer Ukobvu | 27.5um / 37.5/ 50um / 65/75um 100um / 125um / 150um |
| Board Ukobvu | FPC0.06mm-04mm Rigid-Flex PCB025-60mm | Kushivirira kwe PTH saizi | +0.075mm |
| Surface Finish | Kunyudza Goridhe/kunyudzwa Silver/Gold Plating /Tin Plating/OSP | Stiffener | FR4 /PI/ PET /SUS/PSA/Alu |
| Semicircle Orifice Size | Zvishoma 0.4mm | Min Line Space upamhi | 0.045mm/0.045mm |
| Ukobvu Kushivirira | +0.03mm | Impedance | 500-1200 |
| Copper Foil Ukobvu | 9um/12um/18um/ 35um/70um/100um | Impedance Controlled Kushivirira | +10% |
| Kushivirira ot NPTH saizi | + 0.05mm | Iyo Min Flush Width | 0.80mm |
| Min Via Hole | 0.1mm | lmplement Standard | GB/IPC-650/PC-6012IPC-01311/ IPC-601311 |
| Certifications | ULand ROHS 5014001:2015 IS0 9001:2015 IATF16949:2016 | Patents | muenzaniso patents kugadzirwa patents |
Kudzora Kwemhando yeRigid Flexible PCB Kugadzira
Complete quality control system
-Isu takaita yakakwana yemhando yekutonga system kuti ive nechokwadi chepamusoro-soro muyakaomarara inoshanduka PCB kugadzirwa (kuongorora kwezvinhu, kuongorora maitiro, kuongororwa kwechigadzirwa, uye kuongorora)
Kushanda kwedu ISO 14001:2015, ISO 9001:2015, IATF16949:2016 yakasimbiswa.
-Kuzvipira kwedu kune manejimendi emhando, kuchengetedza kwezvakatipoteredza, uye kuenderera mberi kwekuvandudza, kuzvipira kwedu kuendesa akavimbika uye emhando yepamusoro akaomesesa-flex edunhu mabhodhi.
Zvigadzirwa zvedu UL uye ROHS yakamaka
-Inoona kuti maPCB edu akaomarara anochinjika anosangana nemitemo yekuchengetedza uye anotevedzera mirairo yeindasitiri, isina zvinhu zvine njodzi, inovaita kuti ive nehushamwari kwezvakatipoteredza uye yakachengeteka kuti ishandiswe mune dzakasiyana siyana maapplication.
Yakawana anopfuura makumi maviri eutility modhi patents uye ekugadzira patents
-kutarisisa kwedu pakugadzira yakasarudzika uye yekugadzira mhinduro mune yakaomesesa inoshanduka PCB kugadzira, Kuzvipira kwedu kune innovation kunovimbisa kuti iwe unogamuchira yekucheka-kumucheto zvigadzirwa zvinozadzisa zvaunoda chaizvo.
Kurumidza Turn Rigid-Flex PCB Prototyping
24-awa isingamire yakaomesesa inoshanduka redunhu bhodhi prototype yekugadzira sevhisi
Kuendesa kwediki batch mirairo kazhinji kunotora mazuva 5-7
Misa yekugadzira kuburitsa kazhinji inotora 10-15 mazuva
| Kugadzirwa | Nhamba yezvikamu | Nguva yekutumira (mazuva ebhizinesi) | |||
| Samples | Mass Production | ||||
| FPC | 1L | 3 | 6-7 | ||
| 2L | 4 | 7-8 | |||
| 3L | 5 | 8-10 | |||
| Kune FPC inochinjika maPCB ane anopfuura matatu akaturikidzana, wedzera 2 mazuva ebhizinesi kune imwe neimwe yekuwedzera layer | |||||
| HDI yakavigwa blind vias PCB uye Rigid-Flex PCB | 2-3L | 7 | 10-12 | ||
| 4-5L | 8 | 12-15 | |||
| 6L | 12 | 16-20 | |||
| 8L | 15 | 20-25 | |||
| 10-20L | 18 | 25-30 | |||
| SMT: Wedzera mamwe 1-2 mazuva ebhizinesi kune iri pamusoro apa nguva yekutumira | |||||
| RFQ:2 maawa ekushanda CS:24 maawa ekushanda | |||||
| EQ: Maawa mana ekushanda Kukwanisa kugadzira: 80000m/mwedzi | |||||
Instant Quote yeFlexible PCB uye Flex PCB Gungano
Capel inogadzira mufekitari yayo uye inodzorwa nechikwata chenyanzvi dzine makore gumi nemashanu eruzivo kuti ive nechokwadi chekuti chigadzirwa chega chega 100% chinokodzera.
